Choosing a method

Sublimation vs DTG: Which for Your Etsy Products?

Sublimation bonds ink into polyester and lasts the life of the item, but cannot print white and will not hold on cotton. DTG prints any colour on cotton but sits on the surface. Here is how to choose.

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Key takeaways
  • Sublimation bonds ink into polyester and lasts the life of the item, but cannot print white and will not hold on cotton. DTG prints any colour on cotton but sits on the surface. Here is how to choose.
  • Not durably. Sublimation ink bonds with polyester fibres; on cotton it sits on the surface and washes out. Blends hold it partially, fading in proportion to their cotton content.
  • There is no white ink in the process. Anywhere the design is white or transparent, the colour of the blank shows through instead.
  • Sublimation. The ink becomes part of the fibre rather than sitting on top of it, so it does not crack or peel the way a surface print eventually can.

The choice is usually made for you by the blank. Sublimation needs polyester and a light base; DTG needs cotton. Forcing either outside its material is where most disappointing results come from.

The two constraints that decide it

  • Sublimation cannot print white. Wherever your design is white or transparent, the blank shows through. On a white polyester shirt that is invisible and perfect. On a navy one it means your design has holes in it.
  • Sublimation needs polyester. On cotton the ink has nothing to bond with and washes out. Blends hold it partially and fade in proportion to their cotton content.

Side by side

SublimationDTG
FabricPolyester and high-poly blendsCotton and cotton-rich blends
White inkNone — the blank shows throughYes, including on dark garments
FeelNone. The ink is in the fibreA slight layer on the surface
DurabilityLasts the life of the garmentFades gradually over many washes
All-over printsStraightforwardLimited to the print area
Best forMugs, tumblers, polyester apparel, all-over designsCotton tees, hoodies, dark garments

The practical rule

If the product is drinkware or an all-over polyester item, it is sublimation and the decision is already made. If it is a cotton t-shirt or hoodie, it is DTG. The only genuine judgement call is poly-cotton blends, where sublimation produces a deliberately faded, vintage look — excellent if you intended it, disappointing if you did not.

Every print area, measured

All 48 print areas across 19 print-on-demand products, in inches, centimetres and pixels.

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Questions

Quick answers.

Can you sublimate onto cotton?

Not durably. Sublimation ink bonds with polyester fibres; on cotton it sits on the surface and washes out. Blends hold it partially, fading in proportion to their cotton content.

Why is there no white in sublimation printing?

There is no white ink in the process. Anywhere the design is white or transparent, the colour of the blank shows through instead.

Which lasts longer, sublimation or DTG?

Sublimation. The ink becomes part of the fibre rather than sitting on top of it, so it does not crack or peel the way a surface print eventually can.